Precision Housing Engineering · Global Trust

光通信模块外壳精密加工制造商
20 年工艺 铸就高速互联信赖

核心产品:SFP/QSFP/OSFP 光模块壳体、LC/SC 光纤连接器外壳、TO-CAN 激光器管座。提供 CNC 精密加工、锌铝合金压铸、工程塑料注塑与表面处理一站式外壳解决方案。服务全球 50+ 国家客户,OEM/ODM 定制,ISO 9001 认证,工厂直供。

ISO 9001 认证 20 年行业经验 50+ 出口国家 48 小时快速报价 工厂直供价格
20+Years Experience
ISO 9001 · RoHSCertified Quality
SFP · QSFP · OSFP OPTICAL MODULE HOUSING · ±0.005 mm
20+
年行业经验
60+
出口国家
2亿+
外壳年交付
±0.005
毫米加工精度
48h
快速报价
99.8%
出厂良品率
Our Products

产品中心

以光模块壳体为核心,覆盖 SFP/QSFP/OSFP/CFP 外壳、连接器外壳、TO-CAN 管座及精密加工全链条

核心产品

SFP/QSFP 光模块外壳

100G/400G/800G SFP、SFP+、QSFP、QSFP-DD 光模块金属壳体,锌合金压铸+精密 CNC 精修,表面镀镍/镀金,满足 SFF-8431 MSA 标准,适用于数据中心、5G 基站与电信传输网络。

SFP 壳体QSFP 笼子QSFP-DD镀镍镀金
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OSFP/CFP 高速模块壳体

OSFP、CFP2/CFP4/CFP8 高速光模块外壳与散热壳体,高导热铝合金精密加工,齿片式散热结构,支持 400G/800G 高速率大功耗散热需求。

OSFPCFP2CFP4散热壳体高导热
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LC/SC 光纤连接器外壳

LC、SC 单工/双工光纤连接器壳体、适配器外壳与尾套,精密注塑+金属件组装,插拔寿命 500 次以上,尺寸精度高,满足 IEC 61754 标准。

LC 连接器SC 适配器双工尾套
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TO-CAN 激光器管座

TO-46/TO-56 激光器与探测器管座、封装壳体与管帽,低热阻铜合金材料,适配气密封装工艺,满足电信级高可靠性要求。

TO-46TO-56管帽气密封装
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锌铝合金压铸壳体

光模块壳体与光器件外壳锌合金/铝合金压铸件,薄壁高强、尺寸稳定,压铸后 CNC 精修并配套多工艺表面处理。

锌压铸铝压铸薄壁精修
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工程塑料注塑壳体

光模块与连接器工程塑料外壳,PC、PBT、LCP 等材料精密注塑,UL94 V0 阻燃等级,尺寸稳定、绝缘性能优良。

PCPBTLCPV0 阻燃
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金属结构件 CNC 加工

光模块屏蔽罩、散热片、笼子与结构支架精密 CNC 加工,精度 ±0.005mm,铝合金/铜合金/不锈钢来图加工。

屏蔽罩散热片笼子±0.005mm
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表面处理与镀层

镀镍、镀金、阳极氧化、化学镀、电泳与镭雕等表面处理工艺,满足盐雾、耐磨与接触电阻等性能指标要求。

镀镍镀金阳极氧化镭雕
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壳体设计与 DFM 分析

专业壳体设计团队,3D 结构设计、散热仿真与 DFM 可制造性分析,支持 UG、Pro/E、SolidWorks,提前规避制造风险。

结构设计散热仿真DFM3D 设计
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Precision & Process

精度控制与严谨生产过程

全过程数字化检测、可追溯管理,确保每套外壳满足国际 MSA 与光通信行业标准

来料检验

每批次铝合金、锌合金与工程塑料原料附带材质证明,入厂检测成分、硬度与尺寸,确保 ADC12、Zamak、PBT、LCP 等材料符合标准。

CNC 精密加工

三轴/五轴 CNC 加工中心对壳体外形、装配孔与定位槽精铣,关键尺寸公差控制在 ±0.005mm 以内。

精密切削与去毛刺

高速精密切削与激光去毛刺,保证壳体边缘光洁、无毛刺无飞边,避免毛刺损伤光纤与连接器。

表面处理工艺

镀镍、镀金、阳极氧化、化学镀、电泳等工艺,提升壳体导电性、耐腐蚀性与耐磨性能,满足接触电阻要求。

CCD 光学全检

机器视觉 CCD 对壳体尺寸、外观与镀层缺陷进行 100% 全检,出具检测报告,确保交付合格率。

组装与可靠性验证

壳体压装、点胶与气密性测试,模拟振动、高低温与插拔循环验证,提供可靠性测试报告。

±0.005mm关键尺寸精度
Ra 0.4表面粗糙度
100% CCD外观全检
ISO 9001全过程质控
Trusted By Global Leaders

服务全球行业头部企业

我们长期为数据中心、通信设备与光模块厂商提供高品质外壳加工解决方案

★★★★★

"我们 400G QSFP-DD 项目对壳体尺寸与镀层一致性要求极高。雷军光通信科技交付的锌合金外壳 CCD 报告齐全,装配良率显著提升,顺利通过客户 MSA 认证审核。"

国内领先光模块厂商质量总监 · 数据中心供应链
★★★★★

"与雷军合作多年,他们的 SFP 壳体交期稳定、性价比高。48 小时报价、全流程进度反馈,服务响应速度让我们非常放心。"

知名光模块上市公司采购总监 · 5G 前传供应链
★★★★★

"LC 连接器外壳对插拔寿命与毛刺控制要求严苛。雷军提供的精密注塑壳体出模稳定、毛刺控制好,大幅降低了我们的组装缺陷率。"

光纤连接器制造商工艺工程师 · 数据中心配套
★★★★★

"TO-CAN 管座项目需要低热阻与气密性保障和完整的材质追溯。雷军从材料证书到气密测试报告一应俱全,满足我们对可追溯性的严格要求。"

激光器封装企业项目经理 · 电信级供应链
Our Services

核心服务

从设计到交付的全流程外壳制造解决方案,一站式服务

壳体结构设计

专业壳体设计团队,3D 建模、2D 工程图、散热与结构优化,支持 UG/NX、Pro/E、SolidWorks 等主流 CAD/CAM 软件。

精密加工制造

CNC 加工、压铸、注塑、精密切削,完整外壳制造能力,从材料到成品一站式生产。

表面处理服务

镀镍、镀金、阳极氧化、电泳、镭雕等多工艺表面处理,满足盐雾、耐磨与接触电阻要求。

组装与测试

壳体压装、点胶、气密性测试与可靠性验证,确保交付即用、批次一致。

OEM/ODM 定制

来图来样定制,OEM 贴牌生产,ODM 设计制造,满足不同客户的个性化需求。

快速打样

3D 打印与快速 CNC 打样,48 小时快速报价,大幅缩短产品开发周期。

Quality Assurance

认证与质量保证

国际标准认证体系,每一批外壳出厂均附尺寸与外观检测报告

ISO
9001:2015

质量管理体系

全面质量管理体系认证,覆盖设计、采购、加工、检测全流程。

ISO
14001

环境管理体系

环境管理体系认证,绿色生产,符合全球环保法规要求。

RoHS
REACH

环保合规认证

RoHS 与 REACH 环保合规,满足欧盟与全球市场准入要求。

CCD
全检

光学全检能力

机器视觉 CCD 100% 全检,尺寸与外观缺陷自动识别。

Why Choose Us

为什么选择我们

六大核心优势,为您的项目保驾护航

工厂直供

自有生产工厂,无中间商差价,价格更优,交期更可控。

48 小时快速响应

专业工程师 48 小时内完成报价与技术方案,快速响应全球询盘。

专业技术团队

20 年经验精密制造工程师团队,提供 DFM 分析与结构优化建议。

严格质量检测

来料检验、制程检测、CCD 终检、组装测试,全流程质量管控。

国际标准兼容

壳体兼容 SFF-8431、MSA、IEC 61754、RoHS 等国际标准,全球通用。

售后保障

完善售后服务体系,模具维修保养支持,长期合作无忧。

Working Process

合作流程

高效透明的六步合作流程,全程可追踪

01

需求沟通

客户提供外壳 3D 图与技术要求,工程师评估方案。

02

报价方案

48 小时内提供详细报价单与外壳设计方案。

03

签订合同

确认方案与价格,签订正式合同,支付定金。

04

结构设计

3D 壳体设计与 DFM 分析,客户确认设计方案。

05

加工制造

CNC、压铸、注塑、表面处理、组装全流程。

06

验收交付

质量检测、测试报告、包装出货与售后服务。

Industries

行业应用

服务覆盖光通信全产业链,满足多样化的应用需求

数据中心

数据中心光模块外壳、AOC 组件壳体、交换机结构件,高速率、高密度互联需求。

光模块壳体AOC交换机高速互联

5G 通信基站

5G 前传/回传光模块壳体、无源器件外壳,适应户外宽温与严苛环境。

前传模块回传模块户外防护宽温

电信传输网络

骨干网、城域网光模块外壳与 WDM 器件壳体,电信级可靠性要求。

骨干网城域网WDM 器件电信级

云计算服务器

云服务器光互联模块壳体、散热结构件,高密度散热与低延迟设计。

光互联散热件高密度低延迟

汽车光互联

车载光模块外壳、激光雷达壳体与车规连接器外壳,车规级耐候与可靠性。

车载光模块激光雷达车规级耐候

工业物联网

工业交换机、工业光模块外壳与传感器件壳体,宽温设计与抗振结构。

工业交换机宽温抗振传感壳体

需要光通信模块外壳定制?
立即获取 免费报价

48 小时内回复 · 工程师一对一服务 · 免费技术咨询 · 全球发货

深圳市宝安区松岗街道 · Shenzhen, Guangdong, China · 518105

Custom Optical Module Housing Manufacturing Solutions

As a leading optical module housing manufacturer in China, we provide comprehensive housing solutions including SFP housing, QSFP cage, OSFP enclosure, LC/SC fiber optic connector housings, and TO-CAN headers. Our manufacturing capabilities cover CNC precision machining, zinc/aluminum die casting, engineering plastic injection molding, and surface finishing (nickel plating, gold plating, anodizing). With 20+ years of experience serving global OEM customers in data centers, 5G telecom, cloud computing, and automotive optical interconnect industries, we deliver high-precision optical housings at competitive factory-direct prices.

Optical Module Housing Material Selection Guide

Choosing the right material is critical for optical module housing performance, thermal management, and EMI shielding:

Our Optical Housing Manufacturing Process

Our state-of-the-art optical module housing manufacturing facility follows a rigorous 6-step process:

  1. DFM Analysis - Design for Manufacturability review and thermal simulation
  2. Housing Design - 3D CAD design using SolidWorks/UG with heat dissipation optimization
  3. Material Procurement - Certified aluminum, zinc, and engineering plastic materials
  4. Machining & Molding - 5-axis CNC milling, die casting, and injection molding
  5. Surface Finishing - Nickel/gold plating, anodizing, and laser engraving
  6. Inspection & Assembly - 100% CCD optical inspection, assembly, and airtightness testing

Optical Module Housing - Manufacturing Process Comparison

Process CNC Machining Die Casting Injection Molding
Materials Al 6061, Cu, Stainless ADC12, Zamak PBT, LCP, PC
Tolerance ±0.005mm ±0.01mm ±0.02mm
Volume Low-Medium High Very High
Tooling Cost Low High High
EMI Shielding Excellent Excellent Needs coating
Thermal Conductivity Excellent Good Poor
Lead Time 1-3 weeks 4-6 weeks 4-6 weeks
Typical Application Prototypes, cages SFP/QSFP shells Connector housings

Frequently Asked Questions - Optical Module Housing Machining

1. What is the typical lead time for optical module housing manufacturing?
Custom optical module housing prototypes typically ship within 2-3 weeks. Production orders for die-cast or CNC housings take 4-6 weeks depending on complexity. We offer expedited service for urgent projects with 2-week turnaround.
2. What materials are used for optical module housings?
We use aluminum alloys (ADC12, A380, 6061), zinc alloys (Zamak 3, Zamak 5), engineering plastics (PBT, LCP, PC), and copper alloys for TO-CAN headers. Material selection depends on thermal, shielding, and cost requirements.
3. What is the maximum housing size you can manufacture?
Our facility handles housings up to 400mm x 300mm x 150mm for optical module enclosures and structural parts. We have 5-axis CNC machines, die casting machines up to 500T, and injection molding machines for complex geometries.
4. Do you provide DFM analysis before manufacturing?
Yes, we provide comprehensive DFM (Design for Manufacturability) analysis including mold flow simulation for injection molded housings, thermal simulation for heat dissipation, and tolerance stack-up review to prevent defects.
5. What certifications does your optical housing manufacturing facility hold?
We are ISO 9001:2015 and ISO 14001 certified, with full RoHS and REACH compliance for global markets. All housings come with dimensional inspection and surface finish reports.
6. Can you manufacture optical housings via die casting?
Yes, we specialize in zinc alloy and aluminum alloy die casting for optical module housings. Our cold chamber and hot chamber die casting machines produce thin-wall, high-strength housings with post-CNC finishing for tight tolerances.
7. What is the tolerance level for your precision housings?
We maintain tolerances of ±0.005mm (0.0002 inches) for precision CNC-machined housings and ±0.01mm for die-cast or injection-molded housings. All critical dimensions are verified with CCD and CMM inspection.
8. Do you offer surface finishing services for optical housings?
Yes, we provide nickel plating, gold plating, anodizing, electroless plating, electrophoresis, and laser engraving. Finishes are qualified for salt spray, abrasion resistance, and contact resistance requirements.
9. What is the minimum order quantity (MOQ) for custom optical housings?
MOQ is 1 piece for CNC prototypes, 100 pieces for die-cast housings, and 500 pieces for injection-molded housings. We accept both prototype and production volume orders with flexible batch sizing.
10. How do you ensure quality control in optical housing manufacturing?
Our QC process includes incoming material inspection, in-process dimensional checks, 100% CCD optical inspection, assembly and airtightness testing, and full inspection reports. Every batch ships with a quality certificate.

Customer Reviews & Testimonials - Optical Module Housing

★★★★★

"The optical housing quality exceeded our expectations. We've assembled 2M+ units with zero dimensional defects. Their DFM analysis saved us from a costly design error."

Michael Chen
Procurement Manager | Optical Module Co.
★★★★★

"Excellent communication throughout the project. The SFP housings arrived within tolerance and ready for assembly. Will definitely reorder."

Sarah Johnson
Engineering Director | Optical Transceiver Inc.
★★★★★

"Their zinc die-cast QSFP housings have maintained consistent plating quality across 1M+ units. Best optical housing supplier we've worked with in 15 years."

Hiroshi Tanaka
Factory Manager | Tanaka Optical

Optical Module Housing - Global Service Areas

Guangdong, China | 广东省光模块外壳加工 Shenzhen, China | 深圳光模块壳体制造 Dongguan, China | 东莞光通信壳体加工 Southeast Asia | Asia optical housing supplier North America | USA optical housing import Europe | European telecom standard compliance

Optical Module Housing Resources & Guides

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